CNC Busbar Chamfering Machine

CNCMN-200A CNC BUSBAR CHAMFERING MACHINE,The main function of the busbar arc pro

CNCMN-200A CNC BUSBAR CHAMFERING MACHINE,The main function of the busbar arc processing center is to perform chamfering (arc) processing on the ends of copper and aluminum busbars.


▲Gantry mechanical structure, simple design, stable operation, good structural rigidity.

▲Six-station inline tool magazine, automatic tool change.

▲Tool holder, international standard BT40 tool holder, simple tool change, good rigidity, high precision.

▲Two-axis control system, simple operation and convenient maintenance.

▲Human-machine interface, clear interface, simple operation.

CNC BUSBAR CHAMFERING MACHINE,The main function of the busbar arc processing center is to perform chamfering (arc) processing on the ends of copper and aluminum busbars.


▲Gantry mechanical structure, simple design, stable operation, good structural rigidity.

▲Six-station inline tool magazine, automatic tool change.

▲Tool holder, international standard BT40 tool holder, simple tool change, good rigidity, high precision.

▲Two-axis control system, simple operation and convenient maintenance.

▲Human-machine interface, clear interface, simple operation.


No.Technical ParametersUnitValueNo.Technical ParametersUnitValue
1Maximum spindle speedr/min60002Main motor powerKW3.7
3Maximum X-axis travelmm5254Maximum speed of X axism/min15
5X-axis positioning accuracymm±0.086Maximum travel of X axismm500
7Maximum Y-axis speedm/min158Positioning accuracy of Y axismm±0.08
9Maximum Z-axis travelmm13010Positioning accuracy of Z axismm±0.05
11Workpiece length that can be processedmm150-600012Machinable workpiece widthmm30-200
13Machinable workpiece thicknessmm4-1614Dimensionsmm2260×1580×2100
Control method
No.Technical ParametersUnitValueNo.Technical ParametersUnitValue
1Number of CNC axesPC52X-axis servo motor powerKW2
3Y-axis servo motor powerKW24Z-axis servo motor powerKW1
5Air source pressureMPa0.6-0.86Hydraulic pump motor powerKW2
7Total powerKW12


1. Main purpose:

The main function of this machine is to perform arc processing on the ends of copper bars, and is used for milling angles, arc angles and other external processing of copper-aluminum busbars with a thickness of 4-16mm and a width of 30-200. It has a simple structure and is easy to use.


2. Control method:

The electrical control adopts a 5-axis CNC system control, and the feeding and cutting of the copper bar are completed by starting and running the spindle motor and servo motor, and the clamping or loosening of the tool is completed by pneumatic control.


It adopts a five-axis CNC automatic control system and is equipped with a 10.4″ LCD display to display the working status of the machine tool. It can store, count the workload, display and communicate according to the input work sequence number, simulate operation processing and manual online programming functions.


3. Machine structure, advantages and operating characteristics:


The machine mainly consists of a bed worktable, gantry, slide rail, servo motor, power head and cylinder, fixture device, pneumatic system, CNC system, protective cover and other parts.


The gantry mechanical structure adopts a box structure in the form of fully welded steel plates. Its advantages are that the bed has good rigidity and light weight, which can meet the rigidity requirements of the spindle tool for strong cutting and the requirements of sensitive feeding response of moving parts.


The machine adopts high-precision ball screws and linear guides. High-load large guides are used in the selection of guides to make the whole machine more rigid, reduce vibration and noise, improve the quality of workpieces, and ensure high precision and high efficiency.


The machine tool spindle adopts an integrally installed high-precision high-speed milling machine spindle, which is driven by a variable frequency motor with stepless speed change and synchronous belt drive. It has the characteristics of simple and reliable transmission structure, no lubrication, easy cooling, high installation accuracy and high cutting speed.


The workpiece positioning adopts a three-point positioning method. After the workpiece is positioned, it is clamped by the workpiece clamping mechanism. The workpiece clamping mechanism adopts pneumatic and hydraulic double clamping, with stable speed and no impact, reliable clamping force, and easy adjustment.

The longitudinal (Y-direction) transmission and guide system of the machine tool is equipped with an accordion-type protective cover for protection to prevent flying dust from polluting the equipment. The bed is arranged with a six-station inline tool magazine, which is convenient for the replacement and placement of commonly used tools.

The bottom of the machine bed is equipped with a chip collection groove and a chip collection trolley, which is convenient for the collection of metal chips and can save the floor space of the machine tool. At the same time, the device is simple and reliable.

This machine has the function of automatically accumulating working hours, and it cannot be reset. In addition, it has a production counting function and can be reset.


The tool of this machine adopts forming tool cutting, and the tool adopts the international standard BT40 tool holder, which is simple to change the tool, good rigidity and high precision. The six-station inline tool magazine can automatically replace the tool according to the thickness of the busbar.

This machine has a water circulation function system and an automatic chip removal system.


The components used are well-known domestic and foreign brands with long service life and quality assurance.


Equipment Parts List

Main equipment components and supplier information

NONameBrandsQTS
1Central Processing Unit (PLC)Beckhoff, Germany1
2Servo MotorRexroth, Germany3
3Servo DriveRexroth, Germany3
4Ball ScrewTBI, Taiwan3
5Linear Rolling GuideHiwin, Taiwan3
6Pneumatic PartsHSBC1
7Hydraulic PartsShanghai Fengyi1
8SpindleJingyao1

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